2013年11月29日星期五

Concrete boom pump truck Product Description

By finite element analysis, accurate data to support dynamic simulation analysis as a design basis , to ensure that the boom system reasonable structure, excellent performance .

Stress strain testing to verify the Plastic belt conveyor boom structure calculation results are consistent with the actual working conditions by the National Testing Center sexual Hongda truck

adopts international procurement , the key element in all international brands , has the following characteristics :
Large-diameter delivery cylinder , suction is good, pumping flow .

Germany imported HBC rubber belt conveyor unlimited remote control , light weight, easy to carry, with only the handle manipulation boom can accurately place .
1 , the amount of pumping parties can stepless adjustment ;
2 , pump speed file extension stepless speed regulation .
3 , boom swing speed stepless adjustment ;
4 , equipped with an emergency brake, engine speed automatic lifting device , save fuel .

Cement special heat-resistant properties of the conveyor belt

Since most of the cement temperature around 200 degrees , high temperatures are used in selecting the heat tends to be high on the belt grinding low shrinkage tape core ! The

plastic cover ( EPDM rubber ) added asbestos cloth with heat , high wear low shrinkage cloth better stability ,belt conveyor design  high adhesive strength , plus asbestos cloth helps to reduce heat

transfer to the unpaid portion , adhesive plastic cover layer between aging and has a good effect on , can effectively extend the service life of the conveyor belt , heat

resistance than EPDM rubber, belt conveyor manufacturer anti-aging effect is more obvious ! !
Personal tips:
A common transport coal on the conveyor belt with it.
2 heat-resistant conveyor belt transporting cement clinker according to the actual temperature to the temperature of the heat requirements of the conveyor belt .
3 After filling bags of cement delivery with strong NN200 type as well. Wear and tear on the conveyor belt transporting cement material larger than normal , it is recommended to

glue surface thickened.

2013年11月25日星期一

Belt conveyor installation procedures

I. General Provisions
Install the belt conveyor are generally face loader after installing proceed.
1 , underground construction workers must have certain fitter , rigger basic operational knowledge through Plastic belt conveyor technical training after passing the examination before they start to

work .
2, with the installation , facility workers should be responsible , safe and responsible person.
3 , underground construction workers should be able to install the proper use of tools such as pliers and wrenches pipe casing shall be extended , extended arm , not anti- focus

, not instead of hand rubber belt conveyor hammer . Workers should be able to install a reasonable choice of lifting gear .
4 , under any circumstances , be prohibited by the body weight of the balance is lifting weights , shall not stand on the heavy lifting, non- correction has been heavy hand

directly up tight sling , spreader.
5 , mining maintenance electrician must hold jobs , known as the "Coal Mine Safety Regulations" , " Mining Machinery good standards," the relevant regulations and standards , "

Mining Machinery maintenance of quality standards " and electrical explosion .
6 , maintenance electrician must be familiar with the range of operating conditions within the power supply system maintenance , equipment distribution , equipment performance

and cables and equipment.
7 , must strictly follow the " maintenance electrician rules " energize when executed maintenance electrician .
8 , construction workers should be aware of the technical performance of the belt conveyor , installation instructions and installation quality standards, and should understand

the complex relationship between the work environment , access lines and related links .
Second, the preparation work
1 , the first to go down to clarify the contents of the work of the staff responsible for the construction , steps, personnel division , and safety precautions.
2 , installation and construction personnel shall be the day of work and the division of labor needs to select the appropriate lifting equipment, equipment installation tool and

carefully check its safety and reliability.
3 , the first plane to go down the belt , belt nose, tail and other parts must be assembled on the ground , commissioning , the need for sub-components loading transport

equipment, there should be someone to cook clearly marked , numbered loading , transportation convenience , prevent equipment damage and entry of dust, the exposed bearings

And exposed gears, components combined with a soft surface materials properly protected.
4 , to be transported to the site after the belt pieces , according to a certain order of unloading , designated persons according to the construction drawings and technical

documents required by the relevant parts inventory quantity, quality inspection , checking the size .
5 , according to the centerline of the roadway centerline fix transport conveyor , placed on the roadway floor of the components , according to the rules of order to trim the

size of its position in the roadway to eliminate stagnant water mutations and roadway slope , and to the prospective mount and unmount point point .
6 , belts nose wiping the floor 33m, hanging from a belt in the middle portion of a group of dots per 3m , each two hanging points , hanging between the points is 1.5m, and the

average middle belt that is distributed according to each crane pitch middle belt hanging horizontal distance 0.75m.
Third, the installation method and requirements
1 , in accordance with the design requirements, the belt tail installed, installed after the tail , the nose will be reproduced on the seat belt tail , the tail belt fixed .
2 , by the tail , every 3m placing an H frame, began to put the belt around 40m from the tail drum bypass , followed by hanging, the Qi stringers, triple roll , straight roll ,

with the installation of the belt , with the demolition of Road Sinotrans , leaving Woods to prepare for supporting the back roof material.
3 , after the body belt conveyor is installed, start the installation head .
4 , head installation by installation construction drawings and technical documents relating to the basis of the size carefully checked , identify and install centerline

elevation of the device.
5 , to clean the installation site , the base surface and foundation bolt holes to ensure the quality of the installation of secondary grouting .
6 , the base will be required to install equipment or components in accordance with the requirements of the specification is placed on the basis of the position required for

installation , leveling alignment after the foundation bolts Shang Hao secondary grouting .
7 , head installation , first Lord, drive roller base pay is aligned mounting holes , extending the base and the base connected, aligned with the reference hole , install the

main drive roller to pay a fixed H large frame , lifting the main drive roller with M42 big pay Luo H big rack fixed to the bolt , with the rest of the final installation head

frame

Pieces .
8, the head frame after installation, install uninstall arm , adjust the position of the drum unloading , leveling alignment after Shang Hao Luo foundation bolt , secondary

grouting.
9 , lifting gear , motor , reducer cone will be supported in the same main drive roller shaft taper head , plus bond, bolt ends taut, relying on hydraulic coupling in the rear

bearing cover the following , with screws on the extension of the base.
10 , mounting receptacle with bogies , the head bolts and the connecting frame, the connecting frame is connected to the head by bolts and the truck frame and with the reservoir

.
11 , with the gradual installation of warehouse storage rack , idler pulley , roller trolley , trolley swimming tensioner device .
12 , installation of electrical equipment , protective belt , belt head energize commissioning , after normal operation, start the installation conveyor belt.
13 , belt machine commissioning and conduct a comprehensive detuning .

Technical requirements conveyor belt installed in gravel production line at

Belt conveyor is sand and gravel production line than the essential device for connecting transport stone between devices . FU chain conveyor, superiority stems from how it

works , because the material has the belt conveyor design characteristics such as friction and lateral pressure , conveyor movement so that the physical slot machine

Part of the increase in belt conveyor manufacturer internal pressure and internal friction between particles when the friction material layer is greater than the friction material and the outer walls of

the tank , the material on the conveyor together with like water flowing forward feed when the ratio of height and width of the slot machines to meet certain conditions, can

form a stable

Material flow . Advanced transport theory, sophisticated design and manufacturing process for the excellent performance products provide a reliable guarantee , and effectively

improve the efficiency of the sand and gravel production line .
This series of belt conveyors installed in gravel production line when the technical requirements and characteristics :
● transported long distances , stand-alone up to about 60m.
● transport low energy consumption, compared with a screw conveyor saving 40% -60 %.
● bi-directional transmission, can be elevated, ground or pit layout.
● long life, conveyor normal life> 5 years , roller life ≥ 2-3 years .
● horizontal or inclined ≤ 30 ' conveying powder or small particles of bulk material .
● transport capacity, up to 1 5m3/h-600m3/h.
● sealed enclosure so that dust can seamlessly drill , safe , reliable , environmentally safe .
● Flexible multi-point access to materials , process layout flexibility .
● Use low-cost, low maintenance rate .
Currently , sand production line is automated production, transport stone between each device using belt conveyors, save a lot of manpower, improve production efficiency.

2013年11月23日星期六

Conveyor technology advantages

The first is its reliable operation. In many important production units require continuous operation , such as the transport of coal power plants conveying bulk materials steel

mills and cement plants , as well as loading and unloading of ships in the harbor , are using belt conveyors . On these occasions , such as shutdown , the loss is huge

. When necessary, the belt Flexible skatewheel conveyor conveyor can take a class to a group of continuous work .
Conveyor low power consumption . Due to the material and almost no relative movement of the conveyor belt , not only the running resistance is small ( about 1/3-1/5 scraper

conveyor ) , but also gravity skatewheel conveyor for cargo wear and crushing are small , high productivity . These are conducive to lower production costs.
Transport conveyor line adaptable and flexible. Line length according to the need. Short as a few meters , length up to 10km or more. Can be installed in a small tunnel above

the ground can also be set up in the traffic chaos and danger areas.
According to process requirements , can be very flexible conveyor from the feed point or points that can also be to multiple discharge points or several sections . When both the

feed at several points on the conveyor ( conveyor under Coal bunker ) , or the longitudinal direction along any point on the conveyor

Through the uniform feeding equipment to feed conveyor , belt conveyor has become a major transport trunk .
You can stockpile conveyor roadway below reclaimer at coal storage field , when needed , but also the various different materials mixed heap . Material may be simply discharged

from the head of the conveyor , can also be moved or plow unloader unloading vehicle longitudinal direction at any point of the discharge conveyor .

Belt Conveyor Safety Tips

1 . Fixed belt conveyors should be installed on a solid basis ; mobile belt conveyor in operation before the wheels should be symmetrical wedge . Parallel multi-machine

operation, should stay out of each other more than 1m channel. There should be no prejudice around the conveyor working deposits.
2 . Before starting , you should steel roller conveyor adjust the belt tension , the buckle should be firm, bearings, gears, chains and other transmission parts should be good , roller and protective

devices should be complete, then zero or electrical protection should be well grounded , conveyor belt and the roller width should consistent .
3 . When you start , you should load operation , to be operating normally , even before loading . May not start after the first charge .
4 . Number of tandem feeding conveyor , the discharge end of the start sequence should start until all operating normally , before loading .
5 . When feeding, should flexible conveyor be aligned with the center and should reduce the height of the conveyor belt , reducing blanking on the conveyor belt, roller impact. Feeding should be

kept uniform.
6 . Operation, should always observe the mechanical functioning , when found conveyor belt slack or deviate phenomenon, should be adjusted down .
7 . Job, forbids any person from the conveyor belt passing below , or from above cross. Belt slip, prohibited by hand pulling . Prohibited operation to clean up or repair

operations.
8 . When conveying bulk materials , conveyor belts should be installed on both sides of the fence and other protective plate or device .
9 . Conveyor discharge height adjustment should be carried out in the parking . After the adjustment, tighten the coupling nut should and should plug in insurance sales .
10. Transportation needs to stop, you should stop loading, unloading the material on the conveyor belt to be exhausted only after the shutdown. Several conveyors in series

operation shutdown, should start on the discharge end of the shutdown sequence .
11 . When a power outage or other causes sudden shutdown , immediately cut off the power , the material on the belt removed, upon call or troubleshooting before then power

starts running.
12 . After the work is completed , the power should be disconnected, locked the power switch box , clear the conveyor sand, covered with a rain hood motor .

2013年11月22日星期五

Correctly grasp the installation and use of the conveyor

An accurate installation and maintenance to ensure that the specifications of the same scraper chain , rolling at flexible operation .
To ensure flatness of the inner wall of the cabinet , will not allow the interface flange and the plastic chain conveyor rail up and down the wrong move , should ensure that the coupling is smooth and

no stairs . Also the interface flange should be straight , and the verticality of the housing should not exceed 1mm, to ensure that the phenomenon will not produce scratching

scraper chain is running, there is conducive to the normal

Operation , to Power Roller Conveyor reduce wear and power consumption.
Ensure head , tail wheel center line level degree promised error within 6mm, and the head, tail wheel and necessary to support rail , and the head , the tail wheel levelness

required school level.
Ascertain the direction of the scraper chain , do not hold against . Scraper chain to ensure proper tightness should not be too tight or too loose. Adjust the tail unit , to

ensure that not less than 50% utilization of the whole of the trip . Electric motor output shaft , gearbox output shaft and the head of the shaft should be parallel to the

conveyor ,

In response to the size of the chain and sprocket two axial offset to within 2mm.
Second, the gap between the blade and adjust the appropriate backplane slot machine This is a relatively important issue , which affects the efficiency of life and

transportation equipment . Clearly, the gap is too small , clinker easily stuck between the blade and the slot machine , slot machine floor scraper or cause damage , even when

severe hair

Health scission accident. Gap is too large , decrease the transmission efficiency . The size of the gap depends on the particle size of the clinker is generally determined by

the following formula :
A> A represents a blade clearance with the bottom of the groove panel D / 2 +5 formula (mm); clinker D represents a maximum particle size (mm).
After calcining kiln clinker cooler through after cooling , hammer crusher after a maximum particle size of 25mm or so, control the gap scraper plate in the bottom slot with

more than 17.5mm , which can reduce the bottom slot plate and scraper wear and prolong its life.
Third, accurate , fair and timely maintenance efforts to strengthen the inspection , examination revealed scraper chain without deformation or rupture , pin the pin on the

falling, should be repaired or replaced.
When the scraper chain loose should be timely adjusted so that the scraper chain often work under proper tension situation , find the topic , in time, to take preventive

measures .
Fourth, the fair design and excellent manufacturing quality carrying member scraper is made ​​of 16Mn steel, welded directly perpendicular to the chain .
Scraper chain is pulling member which is designed for dual- plate chain , after the two steel plates welded into a chain of metal forming rod , then pinned together . Red Star

which is characterized by the use of reliable , manufacturing simple and cheap. In operation, the scraper chain to overcome a lot of friction , bearing

By a great dynamic load and static load , the scraper chain in the manufacturing and welding to be heat treated so as to have high strength , toughness and wear resistance.
Chain plate selection 45Mn2 quenched in the material , hardness HRC62 , the longest life . Pin 45 steel or 40Cr quenched , its quenching hardness HRC38-43.
Strictly control the gap scraper and bottom of the slot machine . Found wandering, timely inspection and timely adjustments. After taking relevant measures , buried scraper

conveyor greatly extended service life , overhaul period of four months from the original extended to 2.5 years , not only reduces the maintenance workload and

In favor of lower production costs , improve their market competitiveness.